If there is no continuity, repair or replace the main har- ness. Be sure to hold the front brake when removing the engine. Clutch Lever Free Play Inspection. If the thickness of a shift fork ear is less than the service limit, the shift fork must be replaced. No part of this publication may be reproduced without our prior written permission.
Keep the battery away from sparks and open flames during charging. Friction and Steel Plate Warp 0. Replace the wheel rotation sensor if it is cracked, bent, or otherwise damaged. Learn and ob- serve all the rules below. Such a shock to the air switching valve can damaged it. Be sure to maintain proper alignment and use smooth movements when installing. Only appropriate permanent internal repairs are recommended.
This manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when it is sold. Gaskets, O-rings, oil seals, grease seals, circlips, cotter pins or self-locking nuts must be replaced with new ones whenever disassembled. If the headlight beam points too low or high, adjust the vertical beam. Then tighten them according to the specified se- quence to prevent case warpage or deformation which can lead to malfunction. However, there may be minor differences between the actual product and illustrations and text in this manual. This publication includes the latest information available at the time of printing.
Original parts listed as spare parts catalog. For these reasons, Kawasaki does not recommend temporary exter- nal repair. Measure the tire pressure when the tires are cold that is, when the motorcycle has not been ridden more than a mile during the past 3 hours. Also, check to see that each cotter pin is in place and in good condition. Stick coil trouble Inspect see chapter 16. If there is continuity, go to next step.
Sidestand Switch Operation Gear Clutch Engine Engine Sidestand Position Lever Start Continue Neutral Released Starts running Continue Neutral Pulled in Starts running. Written by the manufacturers, original workshop manuals contain hundreds of pages of diagrams and detailed information for specific vehicle or equipment repair. Oxygen Sensor Equipped Models 10. If the fuel pressure is much higher than specified, the fuel pressure regulator in the fuel pump have been clogged or stuck. If there is no continuity, replace the rear wheel rotation sensor. If there is any damage to the frame, replace it. Fuel line clogged Inspect and repair see chapter 3.
Replace any defective parts, if necessary. Repair methods may vary slightly from make to make. If the motorcycle runs without erasing the service code, the light may light up again. Lubri- cation points are called out throughout this manual, apply the specific oil or grease as specified. Spark plug dirty, broken or gap maladjusted Inspect and replace see chapter 2. In this manual the product is divided into the main system and this system makes chapters of this manual. .
A brief guide shows all the product system and supports their chapters in the localization. Observe all the rules listed below. If the low beam headlight does not go on, inspect or re- place the following item. The new Assist and Slipper clutch was developed without changing the size and number of parts of the conventional clutch. If the outside diameter of the seating surface is too small, repeat the 45° grind until the diameter is within the spec- ified range.
Place a strip on each journal parallel to the camshaft installed in the correct position. Check the oil level before each use and change the oil and filter according to the periodic maintenance chart. At the click of a mouse you have access to the most comprehensive diagnostic, repair and maintenance information as used by professional technicians. Torque - Breather Plate Bolts: 9. If the spring of either fork leg is shorter than the service limit, it must be replaced. Read the manual carefully or read it over and over again so that you really can familiarize yourself with the procedure before you start the repair work so that you can do the job efficiently and can avoid a very fatal mistake, and use the appropriate equipment for the sake of your safety. Hold the container level, push down to break the seals of all six cells.